RV TOOL KIT REQUIREMENTS

RV Builder's often ask if all the tools they need to build their RV airplane are included in the RV Tool Kit. For sheet metal this is true. The RV Builder will also need mechanic tools. The link above provides the basic list of aircraft mechanic tools required to build and maintain an RV airplane.

TracerMarker for Aircraft Sheet Metal Repair

If you have holes to match locate in aircraft structure you will find that the TracerMarker is the perfect tool for this application. These aircraft hole finders are easy to use. Simply stick the pilot in the existing hole, peel off the cover to expose the self-stick adhesive, and place the new part in the correct location. The TracerMarker will stick to the new part so you can easily mark a perfectly located hole before drilling.

This new aircraft tool saves time and money plus avoids errors in holes being incorrectly located. The low cost TracerMarker should be a product that every aircraft sheet metal mechanic has in their tool box.

Exporting RV Aircraft Tool Kits

Over the years Isham Inc. has exported many tools to our RV tool kit customers. Generally our shipping cost for an export RV tool kit is 1/3 to 1/4 of the cost compared to standard shipping methods.

In some cases special approvals are required by the importing country. These approvals include US Chamber of Commerce and foreign Embassy approvals for some countries. Whatever the requirements are we will work hard for our customers to obtain the proper approvals to make the importing of our RV tool kit to your country as seamless as possible.

Full details of the RV tool kit can be found at www.PlaneTools.com as well as your ability to obtain a shipping quote for an export kit.

RV Tool Kit Customer Comments

Isham Inc. believes that RV tool kit customer input is the key to maintaining the best customer service to make sure that the quality, price and customer service is the best in the world. This is why we post customer comments about our aircraft tools and tool kits on the web.

Many of our customers provide us with regular feedback so we can maintain the best RV tool kit available. We look forward to input from our customers and also those who are not our customers. Our goal is to maintain our position as the number one preferred supplier for RV tool kits.

New Aerospace Cost Saving Tools

A new patented tool provides a significant cost savings to aerospace manufacturers, modification, completion and maintenance centers. The TracerMarker eliminates the need for the planning, design, fabrication, storage and use of shop aids used to locate holes in sheet metal parts.

The TracerMarker is a new hole locating tool that is simple to use to match an existing hole pattern in a part of structure of any aircraft. The steps to match holes are:

1. Place the TracerMarker in the holes that need to be copied.
2. Remove the backing to expose the self-stick adhesive surface.
3. Place the new part into position and press to cause the TracerMarker to adhere to the new part.
4. Remove the new part and tap each TracerMarker with a hammer which causes the marker to create a center punch hole in the new part.
5. Remove the TracerMarkers which reveals the center punch locations for drilling the holes in the new part.

The TracerMarker is available in several standards aerospace diameters. Additionally, the TracerMarker may be special ordered to specific size for unique applications.

This product is currently used by several aircraft modification companies, airlines and some United States Air Force maintenance centers. Studies are underway to make the TracerMarker a roto-bin item by some maintenance and modification facilities. The significant cost savings over the use of shop aids and special tools makes this product a great value for any facility that regularly replaces and repairs aircraft structure.

For more information contact Isham Inc. at www.PlaneTools.com

RV Tool Kit Sales

RV Tool Kit sales were down about 25% from 2006 attributed to lower sales of Van's Aircraft kits. Isham Inc. sales were consistent with sales of the airplane kits through the third quarter of 2007. In 2006 Isham Inc. exceeded 1/3 of total airplanes sold by Van's on their website tool kit offer at www.PlaneTools.com. The tool kit sales have experienced steady increase in market share due to the higher quality of their tools, completeness of their aircraft tool kit and excellent customer service over competitor tool kits.

Isham Inc. also added new products in 2007, however, continues to focus their main business on the Van's RV airplane. An increase in market share is expected in 2007 over 2006 sales. This is largely because of the tight nit RV aircraft community forums and word-of-mouth recommendations from other RV aircraft builders.

Drill Bit Aircraft Tools

Aircraft drill bits are normally 6-inches long rather than jobber drills which are 2 - 3-inches. The reason aircraft drill bits are longer is to provide more control when drilling. The longer drill bits allow the operator to flex the bit in order to move it a small amount in any direction. This is important when drilling out rivets. The longer bit is much easier to move the bit to the center of the rivet.

Another advantage is that spring type drill stops are easier to install and adjust on the longer bits.

The Isham Inc. RV Aircraft Tool Kit includes the required range of 6-inch aircraft drill bits for building the Van's RV airplane. You may check out the complete tool kit at the link above.

RV Aircraft Tool Kit 1/4-28 Threaded Angle Drill

About 15% of all RV Tool Kit buyers also purchase the 1/4-28 threaded bit air angle drill. This drill is a very high quality clone of the DOTCO angle drill. The head is about 1-inch deep so with a short drill bit installed one can get into an area with less than 2-inches of space to drill a hole.

The aircraft angle drill also has optional heads including a 45-degree head and an long 90-degree head for other hard to reach places.

This is a great addition to the RV Tool Kit, but many builder's find way to work-around the need for this type of drill. One method is to use the 12-inch extended drill bits and come at the hole from the opposite side.

Visit the RV Aircraft Tool site at www.PlaneTools.com for a full line of aircraft tool kits.

RV Tool Kit for building Van's Aircraft

The RV tool kit used by Mike on his RV-7 is the Isham full tool kit. Mike has done an excellent write up of the differences between RV tool kit providers and it will be worth your time to study this analysis. The Isham RV tool kit is available at www.PlaneTools.com and includes the DRDT-2 dimpler and the pneumatic squeezer.

In addition to doing a great job on the RV tool kit decision process, Mike has one of the best websites for building the RV-7 airplane. His attention to detail is great and this is probably one of the best websites for a new builder to visit.

For the very best RV tool kit study Mike's analysis and visit the aircraft tool website at www.PlaneTools.com for more information.

Good luck on choosing your RV tool kit.

RV Aircraft Tool Kit Options

Many RV Aircraft Builder's ask what optional tools are needed to build their airplane. The basic RV Tool Kit includes everything needed. There are some tool kit options that some builders elect to purchase.

Additional squeezer yokes in the Longeron style and 4-inch thin nose (no-hole) yoke will get into more places than only the standard 3-inch yoke. About 20% of builders purchase these additional yokes. Without them the builder can always use the rivet gun and bucking bar for those rivets.

Angle drills that use 1/4-28 threaded drill bits are purchased by about 10% of builders. This drill will get into spaces as small as 2-inches. As an alternative, use the 12-inch extended drill bits and come in from the other side to drill the hole.

RV Quick Build kits require less clecos than the full build kit. About 20% of the builders build the quick build and opt for the reduced number of clecos.

The best way to determine your options is to decide if you want to use the rivet gun and bucking bar more and come up with some other methods to make a few holes by using the extended drill bits.

Good Luck on your RV airplane!

RV Tool Kit Detail Components

RV tool kits have several options depending upon the RV aircraft model being built and whether the airplane is a quick build or a "slow" build kit.

The basic kit includes the pneumatic squeezer and DRDT-2 dimpler which are considered must have tools.

In the options a builder may select the quick build option which deletes one-half of the clecos.

The RV-10 airplane option adds clecos, a special RV-10 bucking bar and additional squeezer and dimpler die sets.

In the area of air drills a builder may select between the standard 2700 RPM pistol drill or upgrade to a Sioux 1412 3600 RPM palm drill. Another drill that is optional is the 1/4-28 threaded angle drill. This unit is designed to fit in tight areas -- about 2-inches is enough room to drill with the angle drill.

The rivet gun has optional sizes. The 3X is by far the best choice for the RV beginning builder. The 2X gun hits too fast and is too hard to control. The slower blows-per-minute of the 3X rivet gun allows the builder much better control when riveting.

A great way to decide on which options you will need is by talking to other builders or discussing this on the forum at www.vansairforce.net. With many user groups for RV aircraft builders you will find many suggestions for your own unique configuration of your RV tool kit.

Cogsdill Deburring Tools

Many RV builders ask about the Cogsdill Deburring Tools for 3/32 and 1/8 inch rivet holes in their airplane projects. The RV tool kit does not include these deburring tools. The reason for this is that the rivet holes can be easily over-deburred with these tools. This causes the cleco temporary fasteners not to hold after the rivet hole is countersunk. For a better explanation of this issue see the link in the title of this writing.

Most RV tool kits are based on Van's Aircraft recommendations. Van's often over-emphasizes the deburring of holes on the RV airplanes. The fact is that unless you are building a pressurized aircraft you do not need to worry about having perfect rivet holes. A hole drilled with the appropriate aircraft drill bit and wiped off to remove any burrs is adequate.

Deburring does not mean having round and smooth holes, only removing burrs -- if you do not understand what a burr is, consider it a hang-nail inside of the rivet hole. If you don't have any of these "hang nails" then don't deburr. Your airplane will look highly professional and you will be glad your clecos all held in place after you dimpled your parts.

Performance of Sioux Air Tool Products

We have handled Sioux air tools for several years now. The most popular is the Sioux 1412 palm air drill. About 20-percent of RV aircraft builders purchase this drill. Over the past 3-years there have been two drills, that we are aware of, returned to Sioux Service Centers for warranty work. One drill had a defective body casting. The second has a leak when the drill is off.

Sioux rivet guns are a different story. In the past 3-years we have had very few satisfied customers. The Sioux rivet gun seems to always leak air when connected to an air supply. The Service Centers and the Sioux factory have been unable (or unwilling) to correct these defective rivet guns. We stopped carrying the Sioux rivet gun because the lower cost import rivet gun is just as impressive for riveting and has very few problems. About the only thing I can say that is positive about the Sioux rivet gun is that it has a nice red powder coat finish.

When you purchase air tools for your project you may want to do some research to make sure you are getting a good durable product.

New Hole Marking Tools Save Time & Money

The TracerMarker is a unique new design that replaces traditional aircraft tool hole locating methods. A big advantage is that these new markers eliminate the need to design and develop special locating tools. This saves the cost of design and manufacturing of shop aids to build tools for modification and maintenance applications.

The TracerMarker sticks to the existing part locating holes, the new part is placed on top and the markers stick to the new part. A slight tap with a hammer marks the center of each hole for drilling.

Another big advantage over traditional hole locating tools is that the TracerMarker does not require any additional space for the mechanic to mark the holes. If the actual part will fit in the space it is a simple task to place the TracerMarkers into position and place the new part over the markers for an exact fit.

This tool will soon become a roto-bin item in most major manufacturing, modification and repair centers of jet aircraft. It is being used by the military in modifications and maintenance of aircraft. The TracerMarker has proven its worth in many general aviation and commercial aircraft repair and modification applications.

The next time you need aircraft tools to locate holes in a part or assembly try the TracerMarker. You will be very pleased with the accuracy and will benefit from the cost savings in time and money.

Builder Support for Van's RV Aircraft

Probably the best resource for building an RV aircraft is VansAirforce.net. The forums are great for folks just thinking about building or for those in any stage of aircraft construction. Every model, every part and every step of each building process is well documented. This is the place to ask questions and get answers from those who have "been there and done that." The same is true for deciding which aircraft tool kit you want to purchase. Make sure to search for "isham" to get the posts on the Isham Inc. RV tool kit from www.PlaneTools.com

Isham Inc. PlaneTools.com Blog

I need to be more disciplined about writing to the blog. This can be a great tool to discuss and explain technical aspects of aircraft tools. In the past we have included many of the steps for using tools on the Van's RV aircraft build and assembly processes. We have answered many questions and shared ideas on how to use our tools and which tools work the best for specific applications. We will try to do a better job in keeping this blog up to date in the future.